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Keep Formwork Safe: Kingmach Smart Axial Force Meter
The formwork support system is most afraid of two things when pouring concrete: overloading and uneven stress. The former causes the support members to yield, while the latter causes overall instability. Traditional inspections rely on manual visual inspection and simple instruments, which are slow to respond and can easily miss key points. Kingmach intelligent formwork axial force meter moves monitoring online. It is installed on a support rod or tie rod, continuously senses changes in axial force, and sends data to a handheld terminal or cloud platform. As long as the alarm threshold is set, once the force value approaches the dangerous range, the on-site audible and visual alarm and remote notification will be triggered at the same time. For large-span structures and high formwork areas, this kind of real-time feedback provides an additional layer of insurance. The equipment is industrial-grade encapsulated and can withstand dust, rain and impact on the construction site. The installation steps have also been simplified. In most cases, a wrench and a few bolts can fix it, without the need for specially trained technicians.
Technical Detail
The design of Kingmach intelligent formwork axial force meter takes into account the actual conditions of the project site. The measurement unit adopts mature strain electrical measurement principles and has a built-in digital module to directly output engineering units, eliminating the need for conversions. The sensor body is made of stainless steel or alloy steel, and key parts are equipped with waterproof sealing rings to prevent cement slurry from penetrating. In terms of signal transmission, there are two versions: wired RS485 and wireless LoRa/NB-IoT. The wired version is suitable for construction sites where cables have been laid out in large-scale projects; the wireless version is battery-powered and can be used for several months on a single charge, eliminating the trouble of wiring. The host computer software provides force value trend graph, historical data query and automatic report generation functions. For projects that need to be integrated with the original monitoring system, Kingmach can open the communication protocol or adjust the data format according to customer requirements. In terms of application, it is not only limited to high formwork for house construction, but also used in tunnel lining trolleys, bridge hanging baskets, caisson sinking and other working conditions. Because the parameters can be customized, the range of measurement ranges from tens of kilonewtons to thousands of kilonewtons is covered by products. The after-sales team will provide installation guidance and can remotely diagnose monitoring abnormalities. Currently, this equipment has been used in some large-scale infrastructure projects in Southeast Asia, the Middle East and South America. The feedback is that the data is reliable and the maintenance is minimal.
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Products

Axial Force Load Meter ( VW & Smart Type)JMZX-38XXHAT
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Earth Pressure Cell ( VW & Smart Type) JMZX-50XXAT/ ATM
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Smart Formwork Axial Force Meter(VW)JMZX-39XXHAT
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Usually not required. The axial force meter is connected in series to the end of the support rod through flanges or bolts, just like adding a washer; there are also telescopic mounting brackets that can be clamped on the rod body. On-site changes are very small and will not affect the force of the formwork system.
The wireless version usually uploads a set of data in 1-5 minutes, while the wired version can upload a set of data in seconds. If the working conditions change quickly, the frequency can be increased, but the battery life will be shortened accordingly.
The protection level is IP65 or higher, light rain and dust are no problem. It is recommended to install a protective cover when soaked in water or exposed to the sun for a long time.
The axial force meter itself is a monitoring device that outputs switching or analog signals and can be connected to a PLC to achieve linkage through logic programming. For example, the pump will automatically stop when the force value exceeds the limit. The details must be combined with the control system design.
It is recommended to calibrate every 12 months, or do a simple comparison before the entry of important projects. The manufacturer provides calibration services and can also provide comparison tooling.
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